Automotive Sensor Mounting Bracket With Connector

Integrating mechanical fixation and electrical connectivity, this black elongated bracket features a flat mounting body with circular holes at both ends for bolt positioning. A rectangular connector housing extends perpendicularly from one side, serving as the interface for sensor modules or wire harness plugs in vehicle electronic systems.

The component is manufactured via insert molding, embedding metal pins within the plastic connector base to ensure robust signal transmission and structural integrity. Critical quality controls focus on maintaining strict flatness across the long span to prevent assembly stress, while ensuring precise coaxiality between the mounting holes and accurate pin positioning within the connector for seamless mating.

Production leverages vertical injection molding machines for precise pin insertion, supported by slow wire EDM and mirror-finish EDM for high-precision mold cavities that minimize flash and parting lines. Dimensional stability and pin location are verified using CMM and CCD automatic inspection systems, aligning with automotive industry standards for reliability and consistency in electronic component assemblies.