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Category: Machining
Material: Aluminium
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As a critical transition and fixation node in mechanical assemblies, this part achieves secure locking between components through the synergy of a central threaded hole and peripheral positioning holes. The main body features a block-based design with auxiliary mounting holes on the side, accompanied by a cylindrical pin with a slot structure on the right. Its compact form is commonly found in fixture tooling for automation equipment, fluid control valve interfaces, or positioning connections in small transmission mechanisms.
The core manufacturing challenge for such irregular structural parts lies in controlling dimensional consistency across multi-face features. Given the spatial relationship between the large central threaded hole and the smaller side holes, strict control over the perpendicularity of each hole system relative to the datum plane and hole spacing tolerances is required to prevent assembly interference. For the black surface finish shown, machining processes must balance optimized cutting parameters with surface protection to ensure complete thread profiles free of burrs, meeting precise fit requirements.
Equipped with Taikan machining centers and Tsugami Swiss-type lathes, our factory efficiently handles multi-process concentrated machining from raw material to finished product, making it ideal for manufacturing non-standard parts with complex hole distributions. Combined with inspection tools like Keyence vision measuring systems, we strictly screen key diameters, hole position tolerances, and surface details. We support material selection (such as stainless steel, aluminum, carbon steel, etc.) and process evaluation based on customer-provided 2D/3D drawings, offering a one-stop solution from single-piece prototyping to bulk delivery.
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