Category: Machining
Material: Bearing Steel/Spring steel
Capacity: --
This disc-shaped transmission component features a standard internal hexagon hole and counterbored screw holes at its center, serving as a key drive unit in mechanical power transmission systems. Its outer circumference is machined with precise trapezoidal tooth grooves that mesh tightly with timing belts to transmit torque and prevent slippage. The central internal hexagon structure facilitates direct locking via the shaft end or secure connection using key pins, making it common in automated conveyor lines, precision instruments, and robotic joint modules.
The core of manufacturing such parts lies in ensuring tooth profile accuracy, pitch consistency, and the coaxiality of the inner hole relative to the outer circle, guaranteeing smooth operation and low noise at high speeds. For the thick-walled disc characteristics shown, strict control over end-face flatness and tooth surface roughness is required to prevent radial runout or abnormal belt wear after assembly. For high-load applications, premium alloy steel or stainless steel is typically selected, undergoing quenching and tempering or surface hardening treatments to enhance wear resistance.
Leveraging our factory's comprehensive capabilities in precision machining, equipped with vertical machining centers, CNC lathes, and high-precision grinding equipment, we offer full-cycle services from single-piece prototyping to small and medium-batch delivery. By combining Coordinate Measuring Machines (CMM) and vision measuring systems for 100% inspection, we strictly manage dimensional accuracy, geometric tolerances, and tooth surface quality of key mating surfaces in a closed-loop process. Buyers are required to provide 2D/3D drawings specifying material grades, heat treatment hardness requirements, and key inspection points; we will evaluate costs and lead times based on drawing complexity, material utilization, and post-processing requirements.
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