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Category: Machining
Material: Aluminium
Capacity: --
Detailed engineering drawings specifying aperture tolerances, flatness, and surface roughness are essential for evaluating machining solutions and quotes for these precision disc-shaped components. The part features a dual-sided disc structure: one side has a flat, brushed face with a central through-hole and evenly spaced mounting holes around the circumference; the other side features a recessed stepped cavity with an annular flange extending from the edge. This configuration is typical for end caps of fluid control valve bodies, pump sealing interfaces, or bearing supports in mechanical transmission housings. The flange face ensures axial positioning and sealing, while the internal cavity accommodates shaft assemblies or forms media flow channels.
The core of machining such parts lies in strictly controlling the flatness of the flange face and the coaxiality of multiple mounting holes relative to the outer diameter. This prevents interference with internal moving parts during assembly and avoids seal failure due to warping. For the recessed stepped structure, step depth dimensions and sidewall perpendicularity must be tightly controlled. The surface exhibits a uniform metallic brushed texture, and cut edges are deburred and chamfered to eliminate sharp edges, preventing damage to sealing rings or injury to operators, while ensuring aesthetic consistency.
Leveraging our manufacturing expertise in hardware and electronic components, we utilize bench drilling combined with CNC milling to achieve precise hole patterns and cavity formation, followed by vibratory tumbling to optimize surface finish. Key dimensions are rigorously inspected using dial calipers and height gauges to ensure batch consistency. When purchasing, please specify material grades (e.g., 304/316 stainless steel, aluminum alloy, or carbon steel), surface treatment standards, and critical mating tolerances to facilitate accurate evaluation of machining solutions and lead times.
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