Prosthetic and Orthotic Exoskeleton Bracket

This black support component features a bionic streamlined skeleton design, typically serving as the external load-bearing structure for lower-limb prosthetics or orthotics. The body presents a continuous twisted带状 shape, achieving lightweight properties and breathability through multiple asymmetrical hollowed-out areas. It extends at the bottom into a support base plate that conforms to the foot contour, while the top is equipped with cylindrical interfaces for connecting to sockets or securing straps.

Such long cantilevered parts with irregular shapes and uneven wall thicknesses are highly prone to warpage and internal stress concentration during injection molding, placing extreme demands on the balance of the mold cooling system and the holding pressure curve. It is crucial to strictly control the consistency of shrinkage rates in side wall ribs to ensure the coaxiality of upper and lower mounting interfaces and the flatness of the base plate, preventing discomfort or fracture risks caused by dimensional deviations.

With deep expertise in the rehabilitation aid manufacturing sector, our factory is equipped with Haitian precision injection molding machines and automatic image measuring instruments. We offer one-stop services ranging from UG/ProE structural design verification and mold flow simulation analysis to precision mold development. Targeting high-strength engineering plastics like PA66 and PC, we customize material temperature, mold temperature, and injection parameters to effectively solve molding challenges for complex aesthetic and load-bearing components, meeting stringent delivery standards for appearance quality and dimensional stability in medical rehabilitation equipment.