Stamped Metal Contact Plate With Raised Terminals

High-volume production of stamped metal plates featuring a matrix of raised, lance-style terminals for secure electrical or mechanical interconnection. The component utilizes a flat base with precision-cut slots and formed contact points, suitable for integration into battery modules, power distribution units, or electronic chassis assemblies.

Manufacturing relies on progressive die stamping to ensure consistent terminal height, pitch, and alignment across the array. Critical process controls focus on maintaining flatness of the carrier strip while achieving uniform deformation of the raised contacts. Our facility operates high-speed pneumatic presses capable of tight tolerance stamping, supported by in-house mold development to optimize material flow and minimize burrs on cut edges.

Material selection typically includes conductive alloys such as copper, brass, or tinned steel, depending conductivity and corrosion resistance requirements. Surface treatments like nickel plating, tin plating, or silver plating can be applied to enhance solderability and prevent oxidation. We support full-cycle production from tooling design to final inspection using CMM and salt spray testing to validate dimensional accuracy and coating durability per IATF 16949 standards.