Category: Machining
Material: Cemented Carbide
Capacity: --
These metal bases, featuring complex cavities and multi-level mounting steps, serve as core support structures in automated production lines, semiconductor testing equipment, and precision instruments. The main body is machined from solid metal billets using multi-axis simultaneous milling. The surface features asymmetric irregular cutouts, counterbored holes, and through-holes for cable routing. This design optimizes internal module layout while ensuring rigid stability during high-speed reciprocating operations through large-area contact surfaces.
The core challenge in manufacturing such large-size, thin-walled structural parts lies in controlling stress-induced deformation during material removal. Key controls include the flatness of mounting surfaces and the positional tolerance of hole patterns relative to datum planes. For the dense ribs and deep cavity features shown, reasonable clamping strategies are employed to suppress cutting vibrations. Our vertical machining centers and Coordinate Measuring Machines (CMM) strictly inspect dimensional accuracy and geometric tolerances on key mating surfaces to prevent assembly interference caused by cumulative errors.
Leveraging our Dongguan facility's technical expertise in precision machining of aluminum and titanium alloys, we provide full-cycle services from single-piece prototyping to small and medium batch delivery. Buyers need to provide 2D/3D drawings specifying material grades, key mating tolerances, and surface treatment requirements (such as anodizing, sandblasting, or passivation). We evaluate costs and lead times based on drawing complexity, material utilization, and post-processing techniques, supporting custom development from drawings.
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Category: Machining - CNC Milling & Milling
Material: Cemented Carbide
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