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Category: Molding
Material: Thermoplastic
Capacity: --
Designed for signal acquisition in automotive electronics and industrial motor control systems, this black irregularly shaped component serves as a secure mounting base for sensors or connectors. It achieves rigid connection to the main equipment via multiple metal insert holes distributed around its perimeter. Its core function is to provide a stable installation reference for internal precision electronic components, while utilizing specific cavity contours to position and protect wire harness interfaces, ensuring stable signal transmission in vibrating environments.
The part is manufactured using engineering plastic injection molding in a single step. Key processing focuses include controlling the straightness of long cantilever structures and the relative positional tolerance of mounting hole patterns on both sides to prevent assembly interference caused by uneven material shrinkage. For the multi-pin socket area at the end, strict control over inner wall dimensional tolerances and surface finish is required to ensure tight fit with metal terminals and electrical insulation performance. The brass-colored insert holes require high-precision positioning mechanisms in the mold to ensure concentricity during threaded connections.
Supported by ISO 9001 and IATF 16949 quality management systems, our factory offers full-process capabilities from mold design and precision injection molding to final assembly. For non-standard connector housings involving multiple inserts or complex snap-fit structures, we utilize Hexagon CMMs to verify key hole spacing and contours, effectively avoiding visual defects such as sink marks and flash. Quotations and lead times are evaluated based on specific plastic material grades (e.g., PA66, PBT), flame retardancy requirements, mold cavity count, and order volume.
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