Category: Spring & Wire Forming
Material: Stainless Steel
Capacity: --
Serving as a guide or support carrier in automated production lines, these metal wire components are processed from round bars into异形 frames with specific spatial trajectories using multi-axis CNC bending technology. The main body consists of continuous straight segments and smoothly transitioned arc corners, with straight end sections reserved for insertion mating or welding fixation. The overall design balances structural rigidity with lightweight characteristics, making it commonly used in AGV chassis, conveyor line guardrails, or peripheral protective structures for robotic arms.
The core of manufacturing lies in controlling the consistency of bending angles in three-dimensional space and the relative positional accuracy of adjacent bending points to prevent assembly interference caused by material springback. For the mixed features of large-radius arcs and right-angle turns shown in the image, the developed length must be precisely calculated based on the material's yield strength, and special tooling fixtures are used to ensure repetitive positioning accuracy during mass production. For high surface finish requirements, contact marks from molds during the bending process must be controlled to avoid scratching the base material.
Leveraging our wire processing capabilities at our Ningbo and Shenzhen bases, we offer full-cycle services from single-piece prototyping to规模化 delivery. Our factory is equipped with precision wire forming equipment and Coordinate Measuring Machines (CMM) to strictly inspect key bending radii, end-to-end distances, and flatness. Buyers need to provide 2D/3D drawings including material grades (e.g., 304/316 stainless steel), wire diameter tolerances, and surface treatment requirements (e.g., electrolytic polishing, passivation). We will evaluate costs and lead times based on drawing complexity, material utilization, and post-processing techniques, supporting custom development from drawings.
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