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Category: Stamping
Material: Aluminium
Capacity: --
As a core functional unit in electronic switches, home appliance mechanisms, or mechanical devices, this assembly integrates metal elastic elements with irregular bracket structures. It stores energy through elastic deformation of the material, providing stable return force, holding force, or conductive contact functionality after assembly. This ensures reliable operation during long-term reciprocating motion without the risk of fatigue fracture.
The manufacturing process combines precision die stamping with automated wire forming. The bracket section requires strict control over bending angles and mounting hole tolerances to ensure positioning accuracy. For the spring section, consistency in coil count and perpendicularity of ground ends are strictly managed to prevent skewed loading. For assembled units, attention is also paid to the connection strength between the spring clip and the bracket, as well as overall flatness, to avoid plastic deformation under high-frequency use.
Leveraging mature precision stamping and spring production lines, the factory offers one-stop services from mold development to mass production. The production process is equipped with inspection devices such as 2.5D video measuring systems to perform full or sampling inspections on critical dimensions, ensuring consistency across batches. We support non-standard customization based on drawings or samples. Materials include stainless steel, carbon steel, or phosphor bronze, with surface treatments such as zinc or nickel plating configured according to working conditions, meeting ISO 9001 and IATF16949 quality management system requirements.
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