Custom Shaped Flange Structural Components

This disc-shaped structural component features peripheral notches and a central oblong hole, commonly used for positioning support and connection transitions in automated production lines or mechanical equipment. As part of rotating mechanisms or fixed brackets, it achieves rigid connections with other components through peripherally distributed mounting holes. The special edge cutouts are typically designed to avoid interference or accommodate limiting devices.

The manufacturing process involves a combination of blank forming and secondary precision machining. The factory uses cold chamber aluminum die-casting machines to form the basic contour, followed by high-precision cutting of key mounting holes, inner bores, and end faces using vertical machining centers and CNC drilling/tapping equipment. This ensures flatness and positional accuracy meet assembly requirements. For such disc-shaped parts, particular attention is paid to deburring and surface finish after machining to prevent sharp edges from affecting subsequent assembly.

Yuyao Mingde Automation Equipment Co., Ltd. offers one-stop production capabilities ranging from mold development and die casting to CNC precision machining. For these non-standard custom parts, we can evaluate material selection (such as aluminum or zinc alloys) and surface treatment options (such as powder coating or anodizing) based on customer-provided 3D drawings or physical samples. Leveraging in-house CMM inspection and runout testing equipment, we effectively verify the coaxiality and dimensional consistency of rotational parts, ensuring quality in batch deliveries.