Category: Machining
Material: Carbon Steel
Capacity: --
This transmission structure, featuring continuous helical teeth in the center and stepped smooth shafts at both ends, is specifically designed for power transmission and motion conversion. Typically paired with a worm gear to achieve speed reduction, torque multiplication, or direction change, the shaft includes keyways or flat sections at the ends to connect to the drive source, ensuring effective torque input.
The manufacturing process strictly controls tooth profile accuracy, lead error, and coaxiality between shaft sections, which directly determine transmission smoothness and meshing noise levels. Production involves CNC hobbing for tooth formation and cylindrical grinding to ensure dimensional tolerance and surface roughness of the support journals, meeting wear resistance requirements for high-speed rotation. Materials such as 40Cr or 20CrMnTi alloy steel are commonly selected, undergoing quenching and tempering or carburizing to balance core toughness with tooth surface hardness.
Taizhou Dingzhen Cam holds IATF16949 certification and is equipped with specialized machinery, including CNC hobbing machines, CNC cylindrical grinders, and a gear inspection center. This enables precise end-to-end manufacturing from raw material to finished product. The factory supports custom production based on drawings and provides material reports and hardness test data, meeting the stringent consistency requirements for batch deliveries in automotive components, garden machinery, and small powertrain applications.
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